Direct-drive torque motors are the unsung heroes of automated manufacturing. You may not see them in action, but these compact powerhouses are constantly working behind the scenes to move machinery with precision. From guiding lasers to positioning robotic arms or synchronizing assembly lines, frameless torque motors should be an essential part of your production process if you want them optimized.
You can say goodbye to the bulky casings of those days because today's frameless torque motors are minimalistic. They pack high torque densities into small packages that easily disappear into tight spaces.
However, as your manufacturing and industrial automation needs continue to grow, it has become more important than ever for you to have reliable, high-performing, frameless torque motor options. That's why we're providing you with a breakdown of some top frameless torque motor manufacturers.
Let's jump in and meet these innovators dominating the world of automation.
Market trends of frameless torque motors
The market for frameless torque motors is growing due to several exciting trends. Hence, frameless torque motors will play a significant role in the future of various industries if their manufacturers focus on precision, performance, and environmental sustainability. Here are a few of its market trends:
1. Increasing demand for automation
Automation is very important in many industries, such as manufacturing, robotics, and automotive. Due to their tiny footprints and torque densities, frameless torque motors are essential for precise movements and efficient operations in automated systems. Therefore, as more companies look to automate their processes, the demand for these motors increases.
2. Growing demand for precision, performance, and miniaturization
The need for precise yet compact motion control solutions is increasing as machines and systems continue to get smaller. Frameless torque motors can deliver high torque densities in the smallest packages, making them the go-to choice for applications with limited space. This drives more investments and innovations in the motor market.
3. Focus on energy efficiency and sustainability
Companies are becoming more eco-friendly and concerned about their operating costs. However, frameless torque motors are energy-efficient since they don't have bulky frames or brushes. This helps businesses reduce their carbon footprint and promote sustainability.
4. Advancements in robotics
Robots are everywhere, from assembly lines to medical surgeries. And need precise control, which frameless torque motors provide. So, the growth in the robotics industry will boost the market for these motors.
5. Customization and flexibility
In our rapidly advancing world, one-size motor solutions are no longer enough. Businesses love products that can be customized to their specific needs. Since frameless torque motors are highly customizable, companies can design them according to their requirements. This personalization allows it to become a part of the evolving market.
Applications of frameless torque motors
Since they have a stripped-down design and can maximize performance while minimizing size, frameless torque motors have a lot of possibilities across industries. They have countless uses in modern industrial automation thanks to their precision, power, and simplicity. Some of these include:
1) Robotic Arms: Frameless motors provide the superhuman joint control needed for tasks like assembly, packaging, and machine tending. They are also used in CNC machines for woodworking, metalworking, and composites.
2) Manufacturing, Food Processing, and Lab Automation: Frameless torque motors are the go-to solution for directly converting electricity into controlled rotational motion. They also propel pick-and-place machinery, conveyor belts, and inspection systems with great accuracy and speed.
3) Semiconductor Fabrication Equipment: The compact size of frameless torque motors makes them ideal for moving mirrors and lenses in metrology equipment. If you manufacture lasers, these motors are also perfectly suited for tasks like laser cutting heads and marking machines.
4) Medicine: Frameless motors act as integrated actuators in robotic surgical tools, prosthetics, and diagnostic machines, allowing you to carry out delicate procedures through smaller incisions.
5) Direct-Drive Fans: These high-efficiency motors power various industrial fans without needing gearboxes, belts, or pulleys. This allows them to produce quiet, reliable ventilation for items like air handlers, dust collectors, and cooling towers.
6) Solar Trackers: Frameless motors are smart and compact, allowing solar panels to continually face the sun to collect and use energy optimally. Their direct-drive approach also prevents extra moving parts from wearing and tearing.
Top 12 best frameless torque motor manufacturers
1. Mosrac Motor
• Website: https://www.mosrac.com/
• Founded: 2010
• Country: China
• Main products: Direct drive motors
• Manufacturer overview:
Since its inception in 2010, Mosrac has quickly become the go-to brand for high-performance, frameless torque motors. They operate from a state-of-the-art 7,000 sq meters facility in Shenzhen, leading the way in the research, design, and manufacturing of direct-drive electric motors.
Mosrac has the engineering talent and production know-how to deliver custom torques optimized for robotic arms, logistics sorting systems, or medical devices. So what exactly makes Mosrac Motors' frameless torque motors the best in the business?
Here are a few advantages:
Power and precision: Their frameless torque motors deliver competitive torque output and positioning accuracy, ensuring your machinery reaches optimal speed and control.
Compact and convenient: With space-saving frameless designs as compact as 25mm, their frameless torque motors fit seamlessly into tight workspaces without the stress of cumbersome gears and belts.
Sturdy and dependable: Mosrac’s frameless torque motors are made with heavy-duty bearings and robust construction to tackle tough tasks around the clock without yielding to vibration or wear.
2. Kollmorgen
• Website: https://www.kollmorgen.com/en-us
• Founded: 1916
• Country: United States
• Main products: Motors, drives, AGV control solutions, and automation platforms.
• Manufacturer overview:
Kollmorgen has been innovating motion solutions for over a hundred years, making it one of the world's foremost designers and manufacturers of precision motion solutions. With its frameless torque motor technology, Kollmorgen continues to push the boundaries of what's possible.
One such is their next-generation TBM2G series frameless motors. By eliminating the usual frame and housing components, these drives achieve high torque density in the smallest possible package.
You can easily customize their designs with different magnet and winding configurations to perfectly match even the most unique requirements. And their Automation Suite software provides unmatched flexibility and efficiency to help you automate and control every axis of your application.
Whether you need a motor for aerospace components, medical robots, or food processing machines, Kollmorgen has a solution.
3. Tecnotion
• Website: https://www.tecnotion.com/
• Founded: 1998
• Country: Netherlands
• Main Products: Linear, torque, vacuum, and custom solutions
• Manufacturer overview:
Tecnotion is a leading global supplier of high-performance direct drive motors. Their specialty? Customized torque and linear motors are helping to power the next generation of precision motion technology.
From manufacturing equipment to robotics or semiconductor fabrication, Tecnotion motors work for applications that require high levels of control. Their direct drive approach also allows their motors to generate extreme torque densities in tiny footprints.
4. Allied Motion Technologies Inc
• Website: https://www.alliedmotion.com/
• Founded: January 1939
• Country: United States
• Main products: Precision and specialty motion control components and systems
• Manufacturer overview:
Allied Motion Technologies is an industry titan that has been a key player in precision motion control for over 60 years. This company is no small fry, with clientele spanning aerospace, defense, medical technology, and more. It has a vast portfolio that includes over 100 brands and has all angles of motion covered.
Their renowned line of frameless torque motors, marketed under the KinetiMax, HT, and Megaflux brands, can be used in various applications. These high-performance motors showcase Allied's expertise in direct-drive technology. Their synchronized and sensorless varieties also allow for smooth velocity control.
Allied also has an in-house engineering team that can work with you to optimize a frameless torque motor from the ground up. And you can trust their motors to perform optimally and last long even in demanding environments.
5. Aerotech, Inc.
• Website: https://www.aerotech.com/
• Founded: 1970
• Country: United States
• Main Products: Precision motion and automation solutions
• Manufacturer overview:
Aerotech produces some of the best-in-class frameless torque motors known for their extreme accuracy and repeatability. It is run by a team of certified motion control geniuses. It has helped optimize processes across tons of industries, from aerospace to biotech.
It all starts with their line of torque motors. Their frameless torque motors produce fast and powerful motions in tiny spaces. Aerotech also provides fully customized automation solutions to help optimize your production.
6. ETEL S.A.
• Website: https://www.etel.ch/
• Founded: 1974
• Country: Switzerland
• Main Products: Precise motion systems, high-end motion control, and high-performance torque and linear motors
• Manufacturer overview:
ETEL SA has been a global pioneer in precision motion systems for over 50 years. They design and manufacture high-performance torque motors, linear motors, motion controllers, and complete motion systems. Whether helping machines in semiconductor plants or moving stuff on factory assembly lines, ETEL's frameless torque motors help industries move forward. Their frameless motor design allows them to fit more power in a small size while attaching smoothly to nearly any mechanism.
7. H2W Technologies
• Website: https://www.h2wtech.com/
• Founded: Nil
• Country: United States
• Main products: Linear and rotary motion products
• Manufacturer overview:
H2W Technologies is one of the largest companies that makes linear motors and positioning equipment. Located in California, it’s been helping companies move things for over 25 years. Although it specializes in linear motors, voice coils, and other cutting-edge solutions, frameless torque motors are one of its specialties.
The company also specializes in brushless linear motors, which provide smooth and efficient motion control and are ideal for demanding applications. It also produces single—and dual-axis linear stepper motors, which combine the benefits of stepper motors with linear motion capabilities.
H2W Technologies understands that every customer has unique needs, so they provide custom solutions to meet those needs.
8. Maxon Motor
• Website: https://www.maxongroup.com/en
• Founded: 1961
• Country: Switzerland
• Main products: Brushed DC motors, drives and systems, and sensors.
• Manufacturer overview:
Maxon Motor, based in Switzerland, has been advancing medical devices, robotics, and aerospace through research into mechatronic systems and miniature motor technology. And at the top of their precision product portfolio are compact frameless torque motors that deliver unmatched power density in small packages.
Maxon caters to various industries and provides tailored solutions for specific market needs. Their expertise spans across sectors such as medical technology, industrial automation, aerospace, and mobility solutions.
However, in addition to frameless torque motors, they offer an extensive range of high-precision products with exceptional performance and reliability. These include mechatronic drive systems, brushed DC motors, brushless DC motors, gears, and sensors.
9. Moog
• Website: https://www.moog.com/
• Founded: July 1951
• Country: United States
• Main products: Precision motion control systems
• Manufacturer overview:
As one of the premier motion control technology companies in the world, Moog has cemented its reputation as a manufacturer known for precision, reliability, and innovation. For over 70 years, it has been advancing the boundaries of motion control across industries like aerospace, defense, medicine, and energy.
Whether you need custom actuators, controllers, motors, or complete systems, Moog has the technical expertise to develop and optimize solutions to meet your exact needs. They take a collaborative, customer-centric approach to solve the most challenging motion control problems.
One reason they are trusted by leading manufacturers in aerospace, defense, energy, and other industries is that they combine cutting-edge technology with applications and develop customizable solutions. They have facilities across North America, Europe, and Asia, so on-site engineering support is always available.
10. Nidec
• Website: https://www.nidec.com/en/
• Founded: 1973
• Country: Japan
• Main Products: Motors, fans and blowers, special-purpose motors, machinery, electronic and optical components
• Manufacturer overview:
Nidec Corporation is a global powerhouse known for innovating technologies that get devices and machines moving. Founded in 1973, they've grown into one of the world's largest small motor manufacturers by focusing on technology and quality. And although they make all types of electric motors, their frameless torque motors are next-level. You'll find Nidec motors everywhere precision motion matters - from manufacturing robots and factory equipment to automobiles, home appliances, and electronics.
11. Parker
• Website: https://www.parker.com/us/en/home.html
• Founded: 1917
• Country: United States
• Main Products: Motion and control technologies
• Manufacturer overview:
For over 100 years, Parker has been on a mission to keep the world working better. Based in the US, Canada, and Mexico, this global motion & control company aims to deliver amazing customer experiences through engineering innovation.
While Parker is renowned for its expertise in pneumatics, hydraulics, and electromechanical components, its advanced frameless torque and direct drive motors are shaping the future of motion solutions. Its extensive catalog of off-the-shelf products and versatile manufacturing capabilities allow it to develop solutions for any application or need your business has.
12. Sensata Technologies
• Website: https://www.sensata.com/
• Founded: 1916
• Country: United States
• Main products: Sensors, electrical protection components, and sensor-rich solutions
• Manufacturer overview:
Over the past century, Sensata has become a global technology leader focused on sensing, electrical protection, and control solutions. Their comprehensive product portfolio includes sensors for pressure, temperature, position, and level, as well as automotive sensors, battery management systems, and more. And with their engineering expertise, they can customize solutions for any application.
Although frameless torque motors are not their main focus, Sensata Technologies has developed a strong reputation as a supplier of precision frameless torque motors through its innovative sensing technologies. Hence, their motors are perfect for applications with tight spaces or where precision control is required.
How to choose the right frameless torque motor manufacturer
1. Define your requirements
Before picking a frameless torque motor manufacturer, clearly outline the specific application requirements you're looking for. These could include torque, speed, power, size, and other relevant specifications. This will help you identify manufacturers capable of meeting your needs. Visit our product category page to explore our diverse range of frameless torque motors designed for your needs.
2. Experience and expertise
Check how long the manufacturer has been in business and their track record of successful frameless torque motor applications. Also, consider manufacturers with lots of experience in your specific industry, such as robotics, automation, medical devices, etc. More experience in your industry ensures they truly understand your performance needs, which means they'll have stronger design/engineering capabilities.
3. Quality and reliability
You would also want to consider the manufacturer's quality control processes, certifications, and adherence to industry standards. Look for frameless motor manufacturers that prioritize quality and reliability in their products.
4. Customization options
Look for frameless motor manufacturers with flexibility in customizing designs, dimensions, and output specifications to perfectly match your engineering requirements and space constraints. Can they customize standard designs or create totally unique solutions? A manufacturer that can take on customization requests will be able to meet your requirements better. Learn more about our customization options for your frameless torque motors to take your projects to new heights.
5. Cost & pricing
Unless you don't have a budget, you should request detailed pricing information from multiple manufacturers and compare their quotes. This should include unit pricing, the total cost of ownership quotes, and factor-in services. Then, compare the prices with other frameless torque motor manufacturers to ensure competitive rates.
However, don't base your decision just on the lowest price; instead, consider the overall value, including quality, reliability, and customer support. Pick a manufacturer that balances between quality and affordability.
6. Technical support and service
You must also check the level of technical support and after-sales service the manufacturer provides. A reliable manufacturer should provide support with installation, troubleshooting, and maintenance throughout the lifespan of the frameless torque motor.
7. Check multiple options
Once you've screened each manufacturer based on each of these factors, compare and evaluate your top frameless motor manufacturers. This will help you decide and select the manufacturer that best meets your requirements.
Conclusion
We've covered several top manufacturers that are leading the way in the research, design, and production of frameless torque motors. Each one has unique expertise and capabilities that they bring to this field.
However, choosing the proper frameless torque motor manufacturer is one of the most important decisions for your automation or machinery project.
This is why our focus at Mosrac has been to deliver high-performance yet durable solutions to meet your needs. To discuss how we can elevate your projects, simply visit our website or give us a call.